The tools required on a trip really depend on how far you are going and what you are comfortable doing on the side of the road. I travel long distances and probably carry more than most (and fortunately, rarely have had to use anything on my bike).
My right saddle bag is just for tools. I have a bag of mechanical tools and a bag of electrical tools. Also have a couple of items that just hang out in the bottom of the saddle bag.
Loose in the saddle bag:
- first aid kit
- 27mm ratcheting combo wrench (for removing rear wheel)
- Extended length flat blade screw driver
- Extended length phillips screw driver
- Plug kit
In the mechanical bag:
- Combo wrenches - metric 8, 10, 12, 17, 19 mm
- 1/4" ratchet with 8, 10, 12 mm sockets and an extension
- complete set of metric ball end allen wrenches
- Duct tape (half roll smashed flat)
- electrical tape
- linesman pliers
- Leatherman
- Various sizes of tie wraps
- double sided tape
- set of mechanics picks
- small side cuts
- small needle nose pliers
- zero let-off air pump
- small flat blade and phillips screw drivers
- Pill vial with various metric nuts and bolts
- Various chemicals - Locktite blue, dielectric grease, JB weld
In the electrical bag:
- Multimeter (cheap HF unit)
- extra batteries for flashlights and multimeter
- Fuses of all sizes
- Male/female spade and bullet connectors
- extra 30A relay (I have several additions that use this)
- spare headlight
- spare tail light
- Lengths of wire of various gauges
- compressor
- nitrile gloves - 2 or 3 pair
- stem insert tool (to tighten/remove the schraeder valve insert in the valve stem)
- heat shrink
- lighter
I also generally travel with a computer that has the service manual on it. Also travel with instructions on how to bypass the ignition switch (and all the part to do it). Always have multiple flashlights.
However, the two most important tools to carry are:
- Cell phone
- High limit credit card.
RR