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Quick clutch removal question


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Hey guys! I got the Skydoc clutch upgrade kit and the shift roller upgrade. I need to take the clutch basket out to install the shift roller. Will the bigger housing for the clutch basket just come off after I get the inner basket off?? Also in the manual it says to replace the lock washer, which is this part 90215-25218-00

 

Here's a picture of the washer its part number 18. Do you guys think I can get away without replacing it??

 

Screenshot (3).jpg

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The basket is held on by a nut. I wouldn't worry about a new washer, but you'll need some special tool to tighten the nut back on. Just sticking a screwdriver in the basket to keep it from turning is not healthy, unless you have another basket handy that needs a home. Don't ask me how I know this, it's top secret!! and yes, I thought I could do better than the instructions. You can make a tool yourself with some wood and nails. You will need to hold the basket from turning the engine isn't going to do that for you.

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The basket is held on by a nut. I wouldn't worry about a new washer, but you'll need some special tool to tighten the nut back on. Just sticking a screwdriver in the basket to keep it from turning is not healthy, unless you have another basket handy that needs a home. Don't ask me how I know this, it's top secret!! and yes, I thought I could do better than the instructions. You can make a tool yourself with some wood and nails. You will need to hold the basket from turning the engine isn't going to do that for you.

 

 

I was thinking of buying longer bolts for the basket and a 2x4. Figured that would do the trick?

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If you dont have a air gun, you can order the Clutch holder as they are available on the aftermarket. The Yamaha part # YM-91042 for the clutch holder. I did a google search and came up with multiple different ones. Motion Pro has one for $25 MSRP. Just letting you know they are out there.

 

Rick F.

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Those washers can be safely re-used as long as you're bending fresh metal up against the flat of the nut. When you aren't able to do that then it's time for a new one.

 

Tim

 

Thank you! I appreciate the insight! I dont have it apart yet so ill take a close look at it when i take the basket off!

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