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Squidley

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Posts posted by Squidley

  1. 28 minutes ago, YoungWayne said:

     I had heard about the second gen being a better fit, but I wasn't sure what second gen was, are those newer than '93? 

     

    The 2nd Gen Ventures are generally considered to be the '99 to 2014 Royal Star Ventures or RSV's as we call them here on the site. There was a design predecessor that started in 1996, but those were not designated as the Venture. They had the same basic engine design, but not everything was a direct fit to the later RSV's. 

    • Like 1
  2. 4 hours ago, YoungWayne said:

    Thank you!

    They're not sticking to the cover, will the new ones stick or should I use some RTV or other type of adhesive?

    Someone else in an older thread also recommended to change the breather hose when everything is off like I have it, is that something y'all recommend? 

    Use what Skydoc mentioned in his post. Works very well and thats how have installed the majority of the ones I've installed over the years.

    • Thanks 1
  3. I was working to get there this year at the last minute. Had a plumbing issue come up that took me away from getting the new front tire on the bike. Y'all have a great time!

  4. 18 hours ago, luffrr said:

    I am struggling with the same issue on a 2008 RSV with 24K miles.  It overheated in the Tucson heat about a month ago. I found the radiator fan switch to be defective. When I opened the radiator cap I was surprised to find a light, brown oily sludge in the system. Upon researching the this issue there are several possibilities: (1) Water pump oil seal; (2) The mysterious "Twinkie." or (3) Engine head gasket.  I understand that the engine is robust and the head gasket is not the usual culprit. I focused on (1).  I removed the water pump and found a questionable oil seal. I purchased the parts from PartZilla for $84. I then rebuilt the pump and thoroughly flushed the system with a radiator cleaner.  I went through several flushes until the drained coolant was clear.  I then put in new coolant and figured it was fixed.  As an additional safety I added a toggle switch in parallel with a new thermal fan switch so I could manually turn on the radiator fan.  Last weekend I took a ride to Phoenix with my son. The ambient temperature was a toasty 106F. The bike did not overheat, but when refueling my son said he saw a small puddle of brown goo under my bike.  The radiator reservoir under the seat again had the brown oily sludge in it.  

    Now I am focused on (2):  The mysterious "Twinkie" is a manifold located under the carburetor assembly and above the V of the cylinders. It is apparently a heat exchanger between the oil and coolant and also functions as a crankcase ventilation system.  There are two gaskets. One is under the unit and mates to the engine. The other is in-between the top and bottom cover of the unit. Failure of this gasket can cause oil to get into the coolant. Also a cracked cover(s) could also cause the same.  Refer to attached photos and documents for part numbers.  Since my 900-pound Japanese girlfriend (RSV) is much cheaper than a psychiatrist I decided to order a used Twinkie from Ebay and the two gaskets from PartZilla. I figure if my Twinkie is defective I can swap parts and minimize downtime.  I will let you know what happens.  Twinkie.txt 

    s-l1600 (1).jpg

    s-l1600 (2).jpg

    s-l1600 (3).jpg

    s-l1600.jpg

    Twin.JPG

    Thank you for posting the part numbers up, I need those gaskets for my 02

  5. Paul,

    It can be cleaned, the master cylinder is at the bottom of the page you have posted. It's where the #2 assembly, a seal rebuild kit goes into. The #4 oring that goes on to the unnumbered elbow is where you want to look at. You'll see a tiny hole inside the body of the master cylinder and that's your return orifice hole. I usually clean them with a single wire on a wire brush. I would suggest that you purchase the seal kit, #2 in the picture and rebuild it while you have it apart. If you have any questions my number is (936) 232-9299.

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