My JP Cycles LED Front Fork Install

[Cougar]

http://www.jpcycles.com/product/3300773

You will also need to get hose at your local auto shop

I used vacuum line get 5 Feet the inside die was just enough to be able to push the two wires through.

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Get 5 feet of whatever hole you want, I use vaume hose

 

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remove the 8mm nut

 

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make SURE you have the bottom nipple down and drill at the top

 

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Break all of the old lens out (watch your eyes)

 

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I used this type sander to make my surface flat

Your just removing the outside edge lip.

 

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Now cut your hose in half 2.5 feet, spray WD 40 inside the hose

on both ends and pust the wire through. it will go with no problem.

 

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IMPAORTANT: Make sure you have your wires through the back plate then then run the wire through the hose see photos.

 

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Clean off the left over WD40 with cleaner

 

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Now peal off the 3M backing and I used GOOP and file

all around inside and up around the black vac line.

 

 

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Then clamp together, wait about 30 minutes and your ready to use.

 

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Run the hose at the same area as the front brake hose is routed.

and up to the the wireing in the front cowl.. I will most tie into the cowl area

you could also tie into the running lights area as well.

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Use a hose of your chioce that the wire just will fit into.

 

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LET THERE BE LIGHT.

 

Any Qustions feel free to email or PM me.

 

Enjoy,

Jeff

[etcswjoe]

Looks good.

[djh3]

The rears take some engineering too. Looks good.

[Cougar]

Yes they do, But the bike is triked now LOL and I had to remove them. never did the fronts and I have had these parts for 2 years now. decided to make use of them. had to think how I was going to protect those wires, took 2 years to figure it out.. the hose looks like it belongs there now.

There pretty darn bright.

[Snaggletooth]

Looking good.

 

Don't ya just love it when a plan comes together.

 

Mike

[Cougar]

Yeah Mike, Still going crazy waiting on my other parts have to something else. looks like

R/R will be here Tuesday and the Stator on Thursday

Thanks for the complements guys !

Still trying to figure out how to install the microwave oven

Jeff

[Owen]

I had those on my RSV. I plan to install them on the FJR.

[dacheedah]

looks sweet

[Cougar]

This set up takes two 30 amp relays. (FOR SECOND GEN)

 

Plug to PIN 30 in both relays to the single duel blue wires on harness (power)

 

Plug to First relay PIN 86 to the BROWN wire on harness

 

Plug to Second relay PIN 86 to the GREEN wire on the harness

 

Plug to First relay PIN 87A to the (mine was) YELLOW LED SIDE MARKER and tie into the blue wire running to the running light /blinker front light (both togeter)

 

Plug to Second relay PIN 87A to the (mine was) YELLOW LED SIDE MARKER and tie into the other blue wire running to the running light /blinker front light (both togeter)

 

Ground to PIN 85 on both Relays. Here are some pictures (not in order) will try and fix later.

 

Hope it makes since.

 

Jeff

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PIN 87A X2

 

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PIN 30 x's 2 each relay (where my thumb is , that is the same wire had to make it longer)

The two wires wont be used.

 

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PIN 86 Brown and Green ( left and right seperate relay ) (not together)

Right is GREEN Left is BROWN

 

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PIN 86 IS GROUNDED (black wire)

 

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The Mess

Enjoy

Jeff

Edited February 26, 2012 by Cougar

[Cougar]

My head Hurts Now ,going to take nap...

Been messing with this for 2 days now...... DONE !!