Steel Horse Cowboy Posted September 20, 2011 Share #1 Posted September 20, 2011 (edited) After I saw Ponch's gauge package, I knew I wanted that for my scooter. I wanted mine to be molded or formed into the dash to look sort of factory. Well after I crashed and totaled the scooter last year I figured I had my chance to do this while I was rebuilding the scooter. I settled with the insurance company so that I was able to keep the scooter. Every piece of body plastic was cracked or busted. The front upper fairing, inside dash and lower left fairing were demolished and unrepairable. I bought some parts on e-bay and some parts through the good members here that were willing to sell some extra parts they had. The pieces that I was able to salvage from my scooter, I repaired with Plastex. After I acquired a front upper fairing and dash, I got started on the gauge package. * On the dash, I took a dremel tool and cut from the bottom of the cassette door opening on each side down to and around the cruise switch opening (sorry I didn’t think of taking pictures until I had it all formed together and painted, just use your imagination). * Then I measured the opening to get an idea of how big a piece of ABS plastic I would need to do this. I salvaged a piece big enough from the busted upper front fairing above the headlight opening. * I used the measurements and drew the design I wanted on a piece of 1/8" flat aluminum plate. After I cut it down to size I used a 1 5/8” hole saw and drilled two holes for oil pressure and water temperature gauges. I used a 1 7/8” hole saw for tach. I bought a set of Sunpro mini gauges from Advance Auto and a Drag Specialties tach through H.D. dealer. I used this piece of aluminum for my pattern to mark my piece of ABS. I later used it for a backing plate to strengthen and support the dash gauges. Picture #1 shows drawn outline. * After I had cut my piece of ABS for my gauges, I cut three more pieces 1” x 2 ¼” to use as fillers to cover space between gauge base and where the cruise switch was. After all pieces were test fitted, I used a soldering gun to spot melt the plastic together in a few spots. I then used Plastex to fill and weld all the connecting joints. After the Plastex had hardened, I used sand paper and smoothed the edges and corners. Pictures #2-3 show underside of dash. * Pictures #4-9 show dash after it was painted. * Pictures #10-13 show test fit of gauges. * Pictures #14-16 show finished dash on scooter. As you can see (pic # 15) I would have had enough room to mount the cruise switch above the tach in between the water and oil gauges, but opted to move it down behind key switch in front of gas lid. I also used a 1/8” stereo cable from Radio Shack to extend aux. plug out onto handle bars. I know Ponch was in a bad accident (I have been keeping up with the thread) and is in rehab and has a long way to go. My thoughts and prayers are with him and his family as they deal with this. I wanted to give him credit for his ideas and help that he gave me, as I had contacted him a few times with questions about the gauges and fittings he used. Thanks again, Ponch C.R. Edited September 21, 2011 by Steel Horse Cowboy Add text and redo pictures Link to comment Share on other sites More sharing options...
darthandy Posted September 20, 2011 Share #2 Posted September 20, 2011 Can't enlarge the pictures to get a good look! What happened? Andy Link to comment Share on other sites More sharing options...
Freebird Posted September 20, 2011 Share #3 Posted September 20, 2011 Yes, I would love to see some larger pictures. What I can see looks great. Link to comment Share on other sites More sharing options...
rumboogy Posted September 20, 2011 Share #4 Posted September 20, 2011 Bigger pictures FAST!! Looks good in mini-mode. Link to comment Share on other sites More sharing options...
Eck Posted September 20, 2011 Share #5 Posted September 20, 2011 Need to see some smaller pictures of it.... Link to comment Share on other sites More sharing options...
Kregerdoodle Posted September 21, 2011 Share #6 Posted September 21, 2011 Some of us can`t see as good as you Eck !! LOL Need to see some smaller pictures of it.... Link to comment Share on other sites More sharing options...
Steel Horse Cowboy Posted September 21, 2011 Author Share #7 Posted September 21, 2011 Alright, I finally figured out how to do the thumbnail pictures. C.R. Link to comment Share on other sites More sharing options...
RandyR Posted September 21, 2011 Share #8 Posted September 21, 2011 That looks really good. Link to comment Share on other sites More sharing options...
Caveman Posted September 21, 2011 Share #9 Posted September 21, 2011 WOW..... now that's nice! Link to comment Share on other sites More sharing options...
Freebird Posted September 21, 2011 Share #10 Posted September 21, 2011 Looks like it came from the factory that way. Very nice. Link to comment Share on other sites More sharing options...
Jactana Posted September 21, 2011 Share #11 Posted September 21, 2011 You're a very talented guy, nicely done! Link to comment Share on other sites More sharing options...
Yammer Dan Posted September 21, 2011 Share #12 Posted September 21, 2011 Very Nice!!! Link to comment Share on other sites More sharing options...
Rookie725 Posted September 21, 2011 Share #13 Posted September 21, 2011 Great Job! Link to comment Share on other sites More sharing options...
darthandy Posted September 21, 2011 Share #14 Posted September 21, 2011 Cool!!! Don't think I'd have the nerve to try, but nice job. Say...why not send the pictures to Yamaha as a hint for the 2013 model. Andy Link to comment Share on other sites More sharing options...
BradT Posted September 22, 2011 Share #15 Posted September 22, 2011 Very nice but can you get a 5.5" speaker to fit. Brad Link to comment Share on other sites More sharing options...
Guest Posted September 22, 2011 Share #16 Posted September 22, 2011 Nice!!! And I got my fairing off the bike too..........Hmmmm.... Link to comment Share on other sites More sharing options...
Steel Horse Cowboy Posted September 24, 2011 Author Share #17 Posted September 24, 2011 (edited) I hope this doesn’t ruffle any feathers or offend any one. I had originally given Ponch all the credit for the gauge package idea, but I was wrong . Apparently, Ponch developed them from the idea of jlh3rd. So, I want to give credit to jlh3rd as well. Instead of trying to explain, I have posted the following correspondence between jlh3rd and myself. gauges Quote: Originally Posted by jlh3rd steel horse ...um...i didn't know how to say this so, i'm just gonna say it......the gauges in the dash were my idea....totally and completely.....i have no machining capability so i could not manufacture plates.....but ..the idea to manufacture plates, and also arrange a diamond configuration to fit bigger gauges were all my ideas and statements on this site.....ponch was able to carry through with what i had stated in this site and do a magnificent job of machining and selling kits.....before my accident in july, i was actually gonna order a plate kit from ponch......and i am extremely sorry for ponch's accident and hope he can fully recover.......i pm'd this just to you, not to put this in open forum.........but his "ideas" were all mine.......his taking my ideas and making them a reality for others on this sit and his manufacturing capabilities are all his.... i hope your enjoying the pipes sincerely john harrington... End Quote gauges Quote: Originally Posted by Steel Horse Cowboy John, I'm sorry, I didn't know the gauges were your idea. I will gladly add to this post and give you recognition, that you had the original idea and Ponch was the one to follow through with development, if you are willing to let me. The mufflers are great, I really do like them. Again, I'm sorry about the miscredit. C.R End Quote Re: gauges Quote: Originally Posted by jlh3rd feel free to post whatever you like.....i certainly don't have any sayso as to what you'd like to post.....you know, be my guest........if you'd care to see the beginning of removing cassette and adding gauges....go to "vr tech"....then go to "second gen and royal star technical library" ...then, the electrical section....then "adding gauges"...... End Quote VentureRider.Org> Tech Talk> Second Generation Venture Tech Talk removed cassette, added gauges......done Now when you go to the above thread started 02-27-2009, 2:38 PM, You will see the post below in which jlh3rd gives credit to V7Goose . I think V7Goose installed his gauges on his handle bars though. 02-27-2009, 4:04 PM Page #2 Post #19 Quote: jlh3rd 2007 venture Supporting Member i hate to make a promise and not keep it....but i'll try to do a write up ...sometime..... a lot of the credit goes to goose as he had a write up for the gauges he installed you can get these at an auto parts store....i ordered mine because i wanted electrical, not mechanical...and they cost double and only available in these colors and from this co. only.............i'd install mechanical knowing what i know now..........and white gauges would look better, which you can get in white, if they are mechanical...these are the 11/2 " size.... .......... End Quote So, I guess what I’m saying is……. If you deserve any credit in the gauge idea, it’s a great idea and several of us on here have followed through with it in different ways……. Thank you. Again, I hope no one is offended and I also hope that no one who posts any future comments to this thread uses this as an opportunity to say anything unkind or hateful about any one because of comments made. C.R. Edited September 24, 2011 by Steel Horse Cowboy Link to comment Share on other sites More sharing options...
DragonRider Posted September 24, 2011 Share #18 Posted September 24, 2011 Awesome job, looks like you could do it for a living if you already dont.........Beautiful,!!! Link to comment Share on other sites More sharing options...
Freebird Posted September 24, 2011 Share #19 Posted September 24, 2011 I don't think that anybody would be offended. Also, I know Ponch well enough to say that he would want credit to go where it is due. It's all good and I thank everybody who was involved because it truly is a great idea. Link to comment Share on other sites More sharing options...
FuzzyRSTD Posted September 25, 2011 Share #20 Posted September 25, 2011 Very nice job CR. I like it and also I like what you said about giving credit where credit is do. You really did a good job of explaining yourself and giving honor to all who helped. Just what I expected from a brother like you. Take care and that bike looks wonderful. Please tell your wife howdy for me. She is such a nice sweet person. Glad I met you all at Cumberland. Fuzzy Link to comment Share on other sites More sharing options...
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