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Clutch not disengaging first start in the morning?


luvmy40

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So, this about the '83 but could apply to any hydraulic clutch, I think.

 

I recently rebuilt the clutch MC and Slave, installed new SS hoses and wrapped the steel line with insulating foam for vibration/rub protection. The system bleed nicely and the clutch has worked perfectly since the work was done. (Probably 1500 miles or more.)

 

I checked the reservoir yesterday and it is at exactly the same level it was after bleeding and topping it off initially.

 

Here is what is happening:

 

Twice now, not consecutive days, in the morning(first start of the day) I pull the clutch lever to shift into neutral and it will not shift. I hit the starter button with the clutch lever pulled and the bike jogs forward. I then release and pull the clutch lever a few times and everything works as designed for at least the rest of the day. As I said, it's only done this twice. The first time was the morning after returning home from MD. The next was yesterday morning.

 

Any thoughts?

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Sounds like air is gathering at the banjo up on the master 40. Try bleeding from that point 1st thing in the morning after the bike has sat for a while for tiny little air bubbles to gather up there.. Be sure to cover the area so you dont get fluid on the fairing. That is where I would begin if it were mine brother..

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Could be air maybe? But did you know that hydraulic fluid from a once opened container can spoil? If it turns out not to be air, I would change the fluid being careful to drain and wipe before refilling.

 

You cap vent is functioning?

Patch

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