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Fuel Filter


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With all the good info I have read on this site I thought i would chime in with a tip. First of all the fuel filter is difficult but not impossible to remove but i didnt want to repeat that madness everytime i needed to change it. First of all to remove the filter i used needle nosed pliers,a flat blade screwdriver, phillips screw driver, 1/4 drive ratchet, a phillips bit (from my cordless drill)and a socket to hold the bit. You will also need to visit NAPA and get 3 zip ties and a NAPA 3011 fuel filter, It costs around 3.50 and it is a paper element so it will stop all the bad stuff and it is encased in clear plastic so you wont be guessing if there is any crud in the filter. I removed the sidecovers and shut off the fuel valve and freed the fuel line from the metal strap that holds it in place under the fuel tank. On the other side where the filter is i used the 1/4 ratchet with the bit and i was able to loosen and remove the screw that holds the filter in place. It wasnt easy but with a little dexterity i was able to fit the ratchet between the swingarm and frame with my right hand and hold the head of the ratchet with my left hand to maintain pressure on the screw till it was off. I removed the screw that holds the filter bracket to the frame and removed the bracket and now the bracket has a home in a drawer. Use the needle nose pliers to squeeze the clamps and slide them back on the hose. Use a flatblade screwdriver to pry the fuel line from the filter on both sides and toss that milky colored filter.The beauty of this whole post is a napa 3011 fuel filter will work and is shorter and easily fits in that tight spot and it will not collapse when you are at full throttle. Just clip off the smaller diameter ends of the filter tube and attatch to the fuel lines. Slide the clamps back over and now you have a nice clear filter but the whole thing kind of flops around. Put a zip tie through the hole where the filter clamp screw was and wrap it around the fuel filter. Now you can use the other zip ties to secure the fuel line. I just tied them to the frame and did it so the fuel filter is nice and level. You can put some electrical tape on the fuel line before you zip tie it if you think the zip tie might rub a hole in the fuel line. Dont forget to hook the line back into the metal strap on the other side. Now you can change the filter next time quicker than the guys changing tires on a racecar at a nascar race. Just use a pair of snips to cut the ties, loosen the clamps,replace the filter and reassemble. Put on 3 ties and you are DONE. This filter is close to the diameter of the stock filter so you purists out there can put it back in the clamp if you want. It is not as long as the stock filter but hey i can replace it once a year for 3.50 versus not replacing the filter this year because the stealer wants 20.00 bucks. Good Luck:sun::sun:

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I did a similar thing with mine when I was getting dirt in the carbs, but I went one step further. After changing the filter i still had a float sticking because of dirt so I thought. The factory filter is in between the tank and the fuel pump and just a hose from the fuel pump tp the carbs so I cut the line from the pump to the carbs somewhere in the middle and put another filter in there and a new piece of hose from the filter to the carbs thinking it could have been comming from the fuel pump or the fuel line deteriorating and sending stuff into the carbs. Being that the bike is 20 years old I figured better safe than sorry. That was last year and about 10000 miles ago. I have had no problems since (knock on wood). Just something else to think about.

Paul

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I scratched my head for more than a few minutes... then had a thought

 

Take the two bolts out that hold the fuel pump... tilt it out of the way and you have easy access to the filter.

 

It's sometimes all in how you hold your tongue...

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