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Easy How to: Fuse Box


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I’ve searched the pages on this forum for an easy guide for switching your fuse box from the glass tube type fuses to the “blade” type fuse. Total Time: 1hr Total Cost: less than $20

Now let me be the first to point out that there are many different ways to make this switch, this is just the way I did it.

 

http://i821.photobucket.com/albums/zz131/Patmac6075/Venture%20Fusebox%201.jpg

http://i821.photobucket.com/albums/zz131/Patmac6075/Venture%20Fusebox%202.jpg

 

1. Since we are working on our electrical system, it is best practice to disconnect the battery’s positive (+) cable

 

2. Assemble what you’ll need in a convenient place: Parts – 5 port ATO Fuse Box, 3 15amp and 2 10amp ATO fuses (I thought about using “mini” fuses but didn’t want to wait for a panel. Also, many member have used boxes with more ports..I chose the 5 port…), 10 pack heat shrink “blade” connectors (in retrospect I might not use the heat shrinkable connectors again because once they cool they become rigid which meant I needed to rebend them a second time to get them to fit. It also looks messy). Tools – Phillips Head & Std. Blade screwdrivers. Wire stripper, crimper, wire cutter. * A lot of guys will suggest soldering the connection which is the better way to go but I chose to crimp my connection.

 

http://i821.photobucket.com/albums/zz131/Patmac6075/Venture%20Fusebox%203.jpg

 

3. Cut, Strip, Crimp, and Shrink each connector paying close attention to the position of each wire. I did 1 wire at a time on one side of the box at a time….just made it easier for me.

 

http://i821.photobucket.com/albums/zz131/Patmac6075/Venture%20Fusebox%207.jpg

 

4. This next step is purely optional, but I wanted to keep the ACC screws and a mounting strip. So I stripped out all the fuse holders and the paper fuse guide and used a dremmel tool and cut down the size of the old fuse holder. I used this to mount my new fuse box.

 

http://i821.photobucket.com/albums/zz131/Patmac6075/Venture%20Fusebox%205.jpg

 

 

That’s it put the fuses in and you’re done! Now get out and ride!

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