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VR Assistance

  1. i just ordered bub exhaust for my venture any one have any experience
  2. I would like to know what year or part number Road King factory exhaust will fit 05 RSTD
  3. So I have gone thru and cleaned out all the carbs on my 83. Disabled the YICS system. Still not running right. If i turn the choke on going down the road it runs okay, if i shut it off it runs like crap. two of the cylinders are getting hot the other two are not. if i spray water on the exhaust on the two it burns right off the other two thee water just sits there. the plug cap and wires are brand new as well as brand new ngk plugs. where is my problem. is it just a matter of tune and sync or what?
  4. I've always considered myself a pretty good mechanic. I'm a commercial / industrial HVAC tech, and I'm one of the better one's you'll come across. This isn't just my ego talking, it's confirmed by the respect I get in the National company I work for, as well as my piers in my Union Hall, as well as those in my local area who know me. I think I can figure out anything, fabricate anything, and repair anything. Every once in a while I need to be put in my place. This old Venture is trying real hard to do just that. (87 Standard) I've been following this site for about 4 years now, and am doing many of the things that I've read that others do to their bikes, and am finding out just how difficult many of these repairs are. Kudos to all of you, and thanks for all the great advice / info I've gotten over the years, and you have my utmost respect for making them sound so easy. I don't get a chance to ride nearly as much as I'd like to, since with my trade, I'm usually working long hours / 6 days during much of the prime riding season, and this year has certainly been no exception. I'll be going on a road trip with friends at the end of August, typically putting 1,000 miles + over the 3 day trip. I know that doesn't sound like much to most of you, but for me it's a bit of an event. In any case, I'm having an issue that caused me to break the bike down somewhat and I figured it'd be a good time to play catch up on some of the things I should have done in the past. What I've done over the past two weeks, in the evenings after work, when I've been able to get home before 9:00, is to replace the carb diaphragms, all of which had small holes. That was the only easy task. I also replaced the spark plug wires, which wasn't too bad, but the right front one was a PITA. I also changed the final drive fluid, but didn't grease the ?spline?....how important is this? The issue that started all this was the exhaust issue where I was getting quite a bit of exhaust flow and noise, some backfiring out of the drain hole on the left side muffler. I thought I had a miss, but after changing the diaphragms and wires, I pulled the exhaust all apart and examined what I could see of the inside of the mufflers and the collector. I saw nothing out of the ordinary. I didn't actually pull the collector off, but pulled the front pipes off and the mufflers off and saw no cracks, nothing loose, no evidence of exterior leaks. I put the front pipes back on and started it with the mufflers off and it seemed to run well. No backfires from either side, and it ran relatively smoothly. Put the mufflers back on and the sound's still there. I'm convinced that the left side muffler has something blown out inside of it. I don't know how the inside of the muffler is configured, and don't understand how it could develop such a problem all of a sudden, but I can think of no other explanation. So that brings my first question.....are there aftermarket mufflers available that will fit this bike, or does anyone know where I can find a good used replacement. Second question is with the clutch slave cylinder. It's been leaking for a couple of years now, causing me to refill the reservoir once or twice a season. I want to rebuild it, but it seems to be tucked in behind the ? output ? casing, making access difficult. If I pull the two bolts that hold it, how difficult will it be to remove and rebuild? If I can get the muffler situation resolved, and the slave cylinder rebuilt, all I should have left to do is to change out the brake fluid (never been done and looks nasty in the window) ...and I'll feel comfortable that I've done my due diligence to keep this old beauty maintained. Any advice with these issues from those of you "in the know" will be much appreciated. I know this was long winded, thanks for staying with me to the end.
  5. Got started on servicing the swingarm today and when I removed the Y pipe one end just slipped off without loosening the clamp. Looked in service Manual for a part number but didn't find any listed or shown pg 3-32 . Discovered this after removing the exhaust bolts at the head on one side and then realized that it wasn't necessary. Also found a pin hole which I should be able to weld up. Been having a little bit of popping now and then so now is the time to get the exhaust tightened up.
  6. does any one know where to get the. exhaust box on the bottom of the 83 model. was going to farmerize but pipe broke in half. right before my eyes. that was where that smoke in the sky came from.lol cant afford fancy stuff just want to ride this parts bike.
  7. Hi. I'm trying to completely remove the exhaust. The mufflers, front down pipes and lower chamber/collector box are off but how do I get the rear downpipes off the bike? I've managed to get the cover plate out but the down pipe is proving awkward. There is obviously a knack but I haven't got it. Has anyone else any experience of removing this part? Thanks in advance, Fi
  8. Wife and I took the motorhome with my 87 on a trailer out to the East Coast for a bit of riding in the Ocean City area. When loading / unloading the ol' gal on the trailer, (the bike, not the wife), I noticed something on the underside of the bike nipped a weld at the back of the trailer. Apparantley there's a really close tolerance where the ramp ends and the trailer deck begins. I could see no damage on the bike,...nothing obvious broken or pulled apart, but I can see where the weld on the trailer was scraped. I learned that for easiest unloading I'll use the motorhome leveling jacks to lift the front of the motorhome, giving less of an angle on the loading ramp on the trailer. In any case, the bike seems to run ok, although the diaphrams need replaced (just ordered a new set) The thing is that she started making some sounds that I first thought were major problems, ....sounded like maybe a valve rapping, with an occasional backfire on low rpm / heavy throttle situations. Got the bike back to the motorhome, and let her cool down and gave her the once over, finding the source of all the noise was from the 1/4" hole in the bottom of the inlet of the left muffler. I kept riding, with the noise, and had no further problems, but am wondering what could be causing the increased exhaust flow through this hole. (compared to the other side) Right side barely has any exhaust leakage through it, and no noticeable noise......left side has noticeable exhaust flow and noise through this small hole. Any ideas what I should be looking for before I tear into it? Thanks y'all.
  9. 1985 VR, started hearing a clappy noise at start up and would quiet down after warmed up. i thought it was the "H" Pipe rattle eveyone complaines about and since it was the end of the season I didnt think too much of it. However I have been going to start the bike up at least once a month and letting it reach operating temp before shutting down. This last time I was starting think maybe my clappy noise was engine related and not exhaust. Below is a link to the video I just shot from a cold start and walk around trying to see if I could pin point where the clappy noise was comming from. I am hoping someone here with more experience is able to recognize the sound and tell me if it's exhaust or engine. I am hopping for exhaust as I plan on doing the HD muffler MOD and weld up the "H" pipe in the early spring. Thanks for your help. please use the link below to see the youtube video. [ame=http://www.youtube.com/watch?v=w9CczUTzayg]YouTube - VID00001[/ame]
  10. On vacation with the G/F in Colorado and I've been getting some great riding in on my 'new' '03 RSV. We did an overnight from Conifer out west to Glenwood Springs. Awesome ride, but the last 20 miles or so through the canyons is breathtaking. Anywhere west of Denver is just ripe with great rides out here, you just about can't go wrong. I'm planning on riding Independence Pass next month, weather permitting. Short update on the RSV...I've only had her a few months and usually just ride her 4 days a month when I'm out here in CO. I got to know her better this week and liking it more every time out. I switched to Synthetic in the motor and the rear end last month and there was an improvement in the whine. It's still there, but between reducing it some, getting used to it some, and learning to manage it, it's not the annoyance that it was at first. I also did the exhaust mod where you dremel the pipe and push it over to make the exhaust flow through...happy with it. A couple other quick observations on the RSV...I feel it's the best bike in high winds that I've ever had. Short of a typhoon, wind is a non-issue as far as I'm concerned. I also felt it did really well in the rain. I got caught with a shorty helmet on and was able to maintain some decent visibility. Ride on!
  11. Hello, I recently acquired a 1996 Royal Star Trike. The exhaust needs replaces and as I have found out, it is a rare animal and parts are difficult to find. Can anybody here point me in a direction? I have done all the searching I know how to do and keep coming up with nothing. Also, for a V4 it sure seems to lack a lot of power. Motor is running well, just seems to be missing something comparing to the inline 4 cylinder I was used to. Thank you, Jim
  12. Does anyone know of a 4 into 4 exhaust that is made for the 05-09 RSTD, or has anyone seen any custom made for them?
  13. Are the Rk exhausts that much better sounding that they are worth putting on. I don't want them loud but a little louder than the stock exhaust.
  14. Hello everyone! Our bike did not pass the safety test because of an exhaust leak... I took it apart, it was leaking BIG at the rear cylinders which I fixed with new seals and a good cleanup. Then it was leaking at the 6 joints around the collector box... I tried the copper sleeves recommended on VR.org but couldn't get it to fit right so I went to our local Yammy dealer and bought the six OEM seals. It all fit so well together, but still leaks at the two joints at the front and the two heading out to the tail pipes. GRRRRRRRR I can't plate it and ride it if it ain't passed safety. How can I seal these joints if a new seal isn't doing it? I've wire brushed the whole collector box and it looks real good. No leaks, no cracks, no black marks, I even painted it silver with high-heat paint so I could see if and where it's leaking... the box is not leaking. But the joints, with new seals is still leaking. HELP, please, please, please.
  15. My Mark's exhaust collector is here. Hopefully a little bit more horsepower in it. Nice construction, stainless steel. Needs some polishing. Good communication from Mark, a little delay in getting it due to his workload. He made it and sent it to me, before he asked for payment. His email address is markmcpipe@gmail.com Collector was $321.49 and $14.90 shipping. Gary
  16. I have a 98 Royal Star that I purchased basically in pieces. I have put it all together myself and had to re jet the carbs because I could not find a replacement exhaust for the 4 into 4 factory pieces and they were not able to be reused because the previous owner had tried to do some "custom" welding which made them useless. Fast forward a year and I have not only purchased the Venture 4 into 2 exhaust but also all of the factory hangers and brackets and most recently, factory hard saddlebags. I had issues with the bike pissing gas out of the right bank of carbs overflow tube, so I tore them down as far as I could and cleaned everything. I then took it to a mechanic that synced them for me ( I feel as if he overcharged a bit at $90 to do it) and the bike has been running really well. After a long ride last weekend, I decided that the BUB's that came with the Venture exhaust was rather loud and I had some Harley Touring pipes laying around and I have seen a great deal of guys here using them, so my dumb ass slaps them on and I take a ride. On the way back I smell gas and look down to see gas POURING out of the drain tube all over the motor. I quickly get back to the house and wipe everything down and figure maybe the Harley pipes in some way were putting to much back pressure on the carbs and reinstall the BUB's. No such luck, now the bike is still pissing gas at an alarming rate and also smoking and has the smell of oil in the exhaust. At this point I have invested so much time, energy, and MONEY I just want to take it to someone and have it fixed. Or maybe just cut my loses and sell the damn thing! I really like the bike when it is running properly. I know that it doesn't have the power of the newer versions, but it seems to go down the road just fine. I do not want to spend some ungodly amount to get this fixed however, as I could have purchased a great running newer bike at this point, so I am reluctant to drop loads of cash on this deal. Yamaha dealer that is local says that they will start at $500 and go from there. The independent that did the sync will prob be the same. Any ideas? Maybe just buy a newer 32mm and do a swap? Am I missing something that it could be? I hate to say it, but my Road King was way more dependable. In the three years I owned it I never did anything but oil and tires for 33K (sold it with 56K) I was hoping that this bike would even be better, but it looks like that will never be the case. I only have 30k on the ODO right now on the Royal Star and the way its going I don't think it will make it to 50k!!
  17. Hello All, I’m looking for instructions for removing and inspecting the exhaust on an 05 RSTD. After installing a set of BUB slip-ons, my popping is more accentuated and I want to inspect the pipes for leaks and cracks. I have searched our site for a breakdown document but no luck. Does the chrome come off separately from the pipes or as a unit? Are there gaskets to replace once the pipes are removed? I am assuming the pipes mount to a flange that insets into the head? Thanks in advance.
  18. Looks like painted to make look pretty. Still looks like it might be a good one. http://www.ebay.com/itm/Yamaha-XVZ-XVZ12-XVZ13-Venture-1200-1300-Exhaust-Collector-Chamber-1983-1993-US-/400287635350?hash=item5d33009796&item=400287635350&pt=Motorcycles_Parts_Accessories&vxp=mtr
  19. Okay, on my '84 Venture the last owner had a mess of an exhaust that could not allow the centerstand to be put back on because he wanted it to be "tougher" with louder sound. Blagh to that. So I have a parts bike with the original exhaust coming from a 1300, mine is 1200, I have read they are the same. The real problem is getting it off the '83 1300. I have it unbolted from the front and from the rear, but I am missing something as it seems to be suspended in the middle. I can rock it back and forth. So what am I missing that I can't see? With my luck it is something simple, I hope. Steve
  20. the install of a Marks collector also with Jardine slipons. It arrived yesterday and I have her buffed out fairly well; just picked up the new exhaust gaskets from Stadium Yamaha in Irving. Have to stop by the Harley dealer on the way home to pick up some nice chrome exhaust clamps since the connections will now be visible. Hope everything lines up well. I will let everyone know how things go when this job is complete.
  21. Just read interesting article about oxygen sensors. Did not know about rear access to ambient air, and need to keep the 'normal' gunk off the sensor. Automotive Trivia http://www.rockauto.com/Newsletter/images/triviaPlate2.jpg The core of a typical oxygen sensor is a zirconium dioxide (zirconia) ceramic. Oxygen ions flow freely through this ceramic after it is heated to 600 deg. F (316 C). What else is zirconium dioxide used for? A. imitation diamonds B. thermal barrier coatings for diesel engine parts C. foundation for dental crowns D. all of the above Answer below http://www.rockauto.com/Newsletter/images/bar.gif The Other End of the Oxygen Sensor http://www.rockauto.com/Newsletter/images/RAmech.gif Oxygen sensors thread into the exhaust system where they obviously face extreme heat and harsh exhaust gases. Oxygen sensors fail when the bulb inside the exhaust pipe is exposed to lead, silicone, antifreeze, engine oil and other contaminants. Many people are not aware of the role that the other end of the oxygen sensor plays. Surprisingly, the visible end of the sensor with the wire pigtail is just as important and sensitive to contamination as the end slugging it out in the exhaust pipe. Nearly all oxygen sensors are designed to measure the difference between the oxygen level in the exhaust with the oxygen level in the outside air. The sensor generates a voltage based on the difference in oxygen levels that the engine computer uses to continuously adjust the fuel mixture, etc. The outside air the oxygen sensor needs for its comparison enters the sensor at the end with the wire pigtail. Depending on the sensor design, the air might enter through a dedicated hole or through the wires. http://www.rockauto.com/Newsletter/images/2212TomStory.jpg The oxygen sensor ambient air inlet is likely to be protected by silicone boots, porous PTFE (Teflon) or some other means. A routine splash of water is not likely to hurt an oxygen sensor, but leaking chemicals (engine oil, power steering fluid, etc.) can clog or enter the oxygen sensor air inlet and damage the sensor. Efforts to “protect” oxygen sensors by spraying them with lubricant, covering them with insulation, etc. can backfire if the sensor’s air inlet is blocked or contaminated. Oxygen sensor installation instructions emphasize that the entire sensor, including the wiring harness, is part of an integrated system. Routing and connecting the wires is as important as carefully threading the sensor into the warm exhaust pipe. I just read installation instructions for a Bosch oxygen sensor that had just two steps covering removing the old sensor and screwing the new sensor into the exhaust port. The instructions had ten steps covering the connection and routing of the oxygen sensor’s four wires. The oxygen sensor bulb buried in the exhaust pipe is on its own, but you can maintain the other end by making sure the wiring harness is never torn, rerouted or covered with goop. Tom Taylor, RockAuto.com
  22. Posting this simply as a problem solved. Others will have this issue and hopefully they will find this thread in a search, and it might help. 1st Gen VRs sometimes suffer from exhaust rattles. The noise is internal and frequently caused by a deteriorating baffle in the collector. Ever since I have had this bike it has suffered from a rattle which isn't evident in a cold engine, but soon makes its presence felt as the bike warms up. At best it is annoying, but now it is fixed. Sometime ago I had the exhaust off to have the collector repaired. It needed new stubs making and welding on and this was done. At the same time I cut open the collector to fix the baffle. To my surprise it was undamaged, so the hole was simply closed up again. More recently I have had an issue with cylinder #2 firing when it wanted to. This too is fixed. New Plugs, Wires and Caps took care of it. I still had the noise and something else unusual. The front downpipe on the right was heating up much faster than the one on the left (#2). That wasn't right. Cylinder #2 was firing correctly so it had to be another issue. Then I realised that those downpipes are "double-walled". What if there was a break internally. Here is what I found: http://i1092.photobucket.com/albums/i418/twigg2324/1986%20Yamaha%20Venture%20Royale/DSCN0277.jpg And another view of same: http://i1092.photobucket.com/albums/i418/twigg2324/1986%20Yamaha%20Venture%20Royale/DSCN0279.jpg Note the break that extends almost the whole way around the internal pipe. Newish downpipe from eBay demonstrated two differences .... Firstly, it had no break, so a good sign Also, the new pipe had a thin but unbroken layer of carbon completely coating the inside. This is normal. As you can see from the pictures the carbon layer is broken, and feathers towards the crack. There was some serious upset in the gas-flow in this pipe, and could be the equivalent of an exhaust hole causing lean condition and an idle that could be reluctant to fall to normal when the motor was very hot. So ... All bolted up, engine running quietly and smoothly, and no rattles. Hope this helps.
  23. Using an automotive floor jack (and a block of wood) what is the best location to lift the bike. (for example to change fork bearings) I don't see clear access to the frame & I don't want to crush the exhaust. Can I use the engine pan? I will eventually get a M/C Jack Sorry for all the questions but I don't find any in the search & I figure thre will be something for future VentureRiders!
  24. ...I'm all wet. I need some recommendations on rain gear. I've got a pair of Frogg Toggs, but they're too bulky and not heat resistant. They're great as far as keeping the rain and road mist off my shins, but the right leg has too much extra material that winds up resting on the exhaust. It's already got a hole in it behind the right knee, and it left a tarnish on my pipe (which I can fix.) I'm basically looking for rain gear that's not baggy. Even if it's something of a heat resistant rubber pant suit that's loose enough to be easy going over the top of my jeans and thermals. Btw, as GAWildKat just took the liberty of reminding me, I'm not on a Venture yet. I'm on a Suzuki Volusia 800, and the exhaust runs down the right side of the bike, just below my knee.
  25. Just wondering if anyone has had problems mounting these air horns so close to the exhaust....long term? It is much larger than a stock one.
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